Capabilities

Composites

Seats

Engineering

Legacy Programs

Boeing 737 Stringer Clip

Wide Body Galleys

Special Missions Components

Water Systems

Wide Body Custom Interiors

Services

Engineering and Design

Whether consulting for an outside production holder, or creating new engineering design data from scratch to support our internal product lines, Millennium possesses both the in-house experience and technical versatility to complete projects both large and small.

We’re equally at home engineering a one of a kind interior for a VVIP Boeing airplane, or engineering a new product seat, cabinet, or entire floorplan with the intent of mass production.

Our engineering team consists of seat and crashworthiness specialists, cabinet engineering specialists, and interior specialists. The team includes both design engineers and technical analysts to tackle just about any aviation interior engineering project.

Our design capabilities range from pen sketches to state-of-the-art Unigraphics Industrial Design software capable of producing photorealistic renderings. We can sketch concepts and ideas, render and illustrate the product, create 3-D models, or make rapid prototypes and conduct ergonomic studies. Our design department employs full time Industrial Designers with extensive experience in the aircraft industry.

Fabrication

Millennium has the ability to fabricate both simple and complex projects. The facility has expanded substantially and is vertically integrated which enables flexibility and efficiency while maintaining exceptional quality standards and prestigious products.

Testing

When it comes to development and certification tests for meeting government imposed standards, Millennium Concepts excels. With an on-site DER to act as liaison and direct compliance and conformity efforts, both development and FAA certification tests are common practice within the organization.

Millennium has designed and fabricated a static test fixture capable of full-scale inertial load tests, exceeding 50,000 lbs for the purpose of demonstrating compliance to FAA standards.

Additionally, a flammability test laboratory was designed and fabricated to demonstrate compliance with FAA flammability standards. Other testing conducted in its laboratory include materials testing, strength, endurance, and abuse testing.

These facilities and capabilities allow Millennium to certify, not only its internal products, but Millennium has also has certified several competitors' products in its laboratories.

Technical Specialists

Millennium possesses a broad range of technical expertise. Millennium’s test experience encompasses both static and dynamic strength evaluations. Our technical services include static analysis, interior compliance inspections, design compliance reports, damage tolerance analysis, equipment testing, EMI/EMC test programs, engine ice ingestion, performance degradation and drag assessments, weight / balance, development of IFCA (instructions for continued airworthiness), and reports in other disciplines.

Most importantly, Millennium maintains a great working relationship with the regulatory agencies, as evidenced by our demonstrated in- house ability to obtain supplemental type certificates (STC) and technical standard orders (TSO) from the Federal Aviation Administration.

Program Management

Our Program Management Team works closely with the customer to ensure that both tactical and strategic schedule fidelity is maintained while maintain budget targets. Projects are managed utilizing internal expertise in Engineering, Certification, and Operations to ensure the hand off from development to production is seamless.

FAA Certified Flammability

 

Quality Assurance

Approved Fabrication Inspection System

PMA Holder

TSO Holder

Repair Station